With over 30 years in the condition based maintenance industry, we know a thing or two about keeping industrial machinery operating at optimum efficiency. So, as we enter the next year, we have identified five key “must-haves” to start the new year with a strong approach to maintenance: Commitment to a reliability culture: working smarter, not harder Where a preventive maintenance strategy involves checking all assets regularly, a reliability-centered approach involves looking at assets deemed most important/critical, asking “what…
Technical Articles
What Makes Our Condition Based Monitoring Training Programs Different?
We believe that certification should be about so much more than simply passing a written exam. One should actually know, understand and be able to apply the concepts learned in training to real-life situations. True problem-solving can’t happen unless related concepts are clearly understood. We also understand that not everyone learns in the same way. Some people are able to grasp concepts just fine in a classroom setting, while others need a more hands-on approach. That’s why we’ve developed comprehensive…
Journal and Rolling Element Bearings: Advantages/Disadvantages of Both
Bearings are a critical component of rotating machinery and equipment. For condition monitoring purposes, they provide the ideal measurement location for diagnosing machine faults on rotating equipment. They take the brunt of both radial and axial loads on the shaft in order to maintain smooth operation. Faults such as misalignment, unbalance, resonance, and process-related issues can be identified by measuring bearing parameters. There are two main types of bearings used in industrial equipment: Journal bearings Rolling element bearings Having a…
Choosing the Correct Parameter for Vibration Analysis
Vibration analysis is one of the most effective tools for identifying mechanical and/or electrical faults in rotating machinery early to take action before a costly failure occurs. The three main parameters measured to evaluate the vibration characteristics of a piece of equipment are acceleration, displacement, and velocity. To gain a better understanding of the insights these parameters provide an analyst, let’s take a deeper dive into each one individually and the tools commonly used to measure them. Acceleration Acceleration refers…
How to Select the Right Accelerometer
When it comes to accelerometers, one size does not fit all. There are many different types of accelerometers from which to choose. While there are a number of things to consider in order to pick the best one for a particular application, here are five of the top ones: Type of measurement Vibration – Defined as the oscillating motion about a position of equilibrium. Examples for vibration measurement include electric motors, resonance detection, turbine and/or bearing monitoring, and overall machine…
How Remote Monitoring Improves Industrial Reliability
Why Industrial Reliability Is Under Pressure Industrial facilities today operate under growing pressure to deliver more output with fewer resources. Reliability teams are tasked with keeping critical assets running, often in environments where downtime can cost thousands—or even millions—of dollars per hour. Some of the most common challenges include: Unexpected failures: Machines often break down without warning, creating unplanned stoppages. Extended downtime: Once equipment fails, repairs can take days or weeks, especially if specialized parts are required. Rising maintenance costs:…
Top Benefits of Wireless Vibration Sensors for Industry
Industrial reliability depends on knowing the condition of your equipment before problems escalate. One of the most effective tools for achieving this is the wireless vibration sensor. These compact, advanced devices continuously capture and transmit vibration data, giving maintenance teams real-time visibility into machine health. Unlike traditional monitoring approaches, wireless sensors are easier to deploy, more scalable, and capable of delivering actionable insights at a fraction of the effort. Below are the top benefits of using wireless vibration sensors in…
Ultrasound Inspection for Air Leak Detection: Reducing Energy Loss
Why Air Leaks Are a Hidden Cost in Industry Compressed air is often called the “fourth utility” in industrial operations, and it’s one of the most expensive to produce. Yet in many facilities, it’s also one of the most wasted resources. Studies show that a single unaddressed leak can cost thousands of dollars annually in unnecessary energy usage. Multiply that by dozens—or even hundreds—of leaks across a plant, and the financial impact becomes staggering. When leaks go undetected, the entire…
How Ultrasound Testing Detects Bearing Failures Early
Industrial facilities depend on rotating machinery every day—motors, pumps, compressors, conveyors. And at the heart of almost all of these machines are bearings. When bearings fail, the consequences ripple through the plant: costly downtime, emergency repairs, and in some cases catastrophic breakdowns. What makes bearing failures so damaging is that they often happen suddenly. A machine may appear to run fine one day, and the next, it grinds to a halt. The reality is that signs of trouble exist long…
Top Signs Your Equipment Needs Precision Alignment
In every industrial facility, rotating machinery is the backbone of production. From pumps and motors to fans and compressors, these assets are expected to run smoothly and efficiently. Yet one of the most common and costly issues that threatens reliability is poor shaft alignment. Precision alignment ensures that the rotational centers of coupled machinery are perfectly matched, reducing wear, lowering vibration, and extending asset life. When alignment is off, however, a series of warning signs appear. Recognizing these signs early…
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