Wireless vibration monitoring has rapidly evolved over the last decade, transforming from an experimental add-on technology into a core component of modern reliability programs. As companies push for higher uptime, fewer surprises, and more predictable maintenance budgets, continuous remote monitoring has become almost a necessity. The promise it delivers is powerful: early detection of failures, real-time visibility into machine condition, fewer unplanned shutdowns, and the ability to track the health of hundreds of assets without physically walking the plant floor.…
Technical Articles
Wireless Vibration Monitoring vs. Traditional Vibration Testing
As industries move toward greater automation, data-driven decision-making, and continuous reliability improvement, the question of how best to monitor rotating machinery has never been more relevant. Facilities today are under constant pressure to reduce unplanned downtime, eliminate surprise failures, and keep critical assets running at peak performance. This has pushed many organizations to explore advanced technologies, including wireless vibration monitoring systems that promise continuous insight, real-time alerts, and simplified deployment. At the same time, traditional vibration testing—long regarded as the…
What Vibration Testing Reveals About Rotating Machinery
Modern industrial facilities depend on rotating machinery more than ever—pumps, fans, compressors, gearboxes, blowers, mixers, turbines, conveyors, and countless other assets are the backbone of continuous production. But these machines rarely fail without warning. Long before a breakdown occurs, they communicate subtle signals through vibration. Vibration testing captures those signals, transforming raw movement into diagnostic data that reveals the true health of rotating machinery. When interpreted by trained analysts, vibration data can expose hidden faults, pinpoint failure modes, and predict…
Vibration Analysis in the Energy Sector: Practical Use Cases
The energy sector depends on reliability more than almost any other industry. Power plants, wind farms, refineries, chemical processing facilities, and pipeline networks operate under conditions that demand uninterrupted performance. Every asset—whether it is a turbine, generator, compressor, pump, gearbox, blower, or grinding mill—is expected to run continuously and efficiently. When an unexpected failure occurs, the consequences are immediate: production halts, energy output drops, safety risks increase, and financial losses escalate rapidly. This is why vibration analysis has become a…
Laser Shaft Alignment Best Practices for Maintenance Teams
In modern industrial facilities, rotating machinery forms the backbone of production. Motors drive pumps, fans support ventilation and cooling, compressors supply air and gas systems, conveyors move product, and gearboxes transfer torque across critical processes. When any of these components begin to fail, the consequences cascade through the entire operation. Downtime becomes costly, maintenance becomes reactive rather than proactive, and energy consumption skyrockets. Because of this, maintenance teams across the United States increasingly rely on laser shaft alignment as one…
How Proper Shaft Alignment Reduces Energy Costs
Energy efficiency has become one of the most critical priorities across industrial facilities in the United States. With rising electricity rates, increased production demands, stricter sustainability goals, and heightened expectations around uptime, companies are under more pressure than ever to reduce waste and maximize mechanical performance. While many organizations look first to motors, drives, or system upgrades when trying to cut energy consumption, one of the most overlooked—and most impactful—areas is the mechanical alignment of rotating machinery. Proper shaft alignment…
Infrared Thermography for Mechanical Equipment: What You Need to Know
In today’s industrial environments, mechanical equipment is expected to run longer, operate under higher loads, and deliver near-flawless uptime. Unplanned failures can cost tens of thousands—or even millions—of dollars in lost production, emergency repairs, safety incidents, and collateral damage. Because of this, maintenance teams increasingly rely on predictive diagnostic technologies to detect early warning signs before they escalate into serious failures. Among these technologies, infrared thermography stands out as one of the most powerful and reliable methods for assessing the…
Top 5 Misconceptions About Infrared Thermography in Maintenance
Infrared thermography has become one of the most powerful and widely used diagnostic tools in modern industrial maintenance. It helps maintenance teams detect overheating components, verify thermal performance, and identify failure risks long before the problem becomes visible to the naked eye—or before it shuts down production. Because nearly every electrical or mechanical process generates heat, and nearly every failure mode produces an abnormal thermal signature, infrared thermography sits at the core of predictive and preventive maintenance strategies across the…
The Role of Structural Vibration Testing in Infrastructure Projects
Modern infrastructure development is evolving at a pace never seen before. Urban expansion, transportation improvements, and large-scale construction now take place in environments that are increasingly dense and sensitive. As a result, vibration—once treated as a secondary concern—has become a central engineering issue. Even moderate vibration levels can affect buildings, transportation systems, underground utilities, and the overall stability of public assets. In this context, structural vibration testing plays a critical role. It provides engineers, contractors, and project owners with reliable,…
Ground Vibration Testing vs. Vibration Analysis: What’s the Difference?
In industrial, construction, and infrastructure environments, vibration is one of the most common—and most underestimated—risk factors. Whether the source is heavy machinery, vehicle traffic, rail systems, or construction activities such as pile driving and excavation, vibration can impact structures, machinery, and overall operational stability. To manage that risk, organizations rely on two primary methodologies: ground vibration testing and vibration analysis. Although the two terms are often mentioned together, they serve very different purposes, use different types of sensors, and follow…
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